Bespoke Wooden Porch Columns
Bespoke wooden porch columns / pillars & timber pilasters can be made to any size or design. On this page you can see several examples of our work including in the gallery, further down the page.
We can match existing columns or produce unique designs. All columns are hand made in our Sussex workshops.
Porch columns can be made from any wood up to 2 feet in diameter and 4 metres long. They can also be made with the centre hollow or in sections to clad metal pillars.
Our bespoke wooden porch columns service extends throughout Sussex, Kent, the South East & across the whole of the UK.
Porch Column Case Study
Introduction
When it comes to architectural detailing, few elements can make as striking an impact as bespoke wooden columns. These elegant structures not only provide structural support but also serve as captivating focal points. In this case study, we delve into the intricate process of creating custom-made wooden columns, using a recent project as a prime example.
The Benefits of Sapele Hardwood
For our project, we selected sapele hardwood for its exceptional properties. Renowned for its rich, reddish-brown hue and interlocked grain, sapele is a popular choice for exterior applications due to its high density (640 kg/m³). While its density can present challenges during machining, it ensures the finished product is robust and resistant to the elements.
The Crafting Process
Preparation and Straightening:
The journey of our bespoke columns began with two raw sapele hardwood pieces, each measuring 2 meters in length and with a diameter of 180mm. To achieve the desired precision and uniformity, we employed a WEINIG Cube 4-sided planer. This state-of-the-art machine efficiently straightened and flattened the timber, resulting in two pieces with dimensions of 190mm x 95mm.
Gluing and Reinforcing:
To create the required column diameter, the two pieces were glued together. However, to enhance the bond strength, we incorporated a 9mm x 18mm wooden strip into a groove cut into each piece. This reinforcement, combined with the use of D4 Wood Glue External PVA Adhesive, ensured a durable and long-lasting joint. The assembled pieces were then left to dry for approximately four days to achieve maximum bond strength.
Shaping the Columns:
The next stage involved transforming the rectangular pieces into the desired octagonal shape. This was accomplished by carefully cutting 45-degree angles off each corner. Subsequently, the shaped pieces were mounted on a copy lathe, where they were rotated at around 400 rpm. Using a combination of templates and skilled handwork, the timber was meticulously shaped to the exact specifications of the project.
The Finished Product
The end result was a pair of stunning bespoke wooden porch columns, perfectly complementing the home’s architectural style. The columns were painted white to enhance their visual impact and provide essential protection against the elements. The finished product is a testament to the skill and dedication of our craftsmen.
Conclusion
Creating bespoke wooden porch columns is a meticulous process that requires a combination of expertise, high-quality materials, and advanced machinery. By carefully selecting sapele hardwood and employing precision techniques, we were able to deliver a product that not only meets but exceeds our client’s expectations.
If you are looking to add a touch of elegance and character to your home, consider bespoke wooden columns. Our team of skilled craftsmen can work with you to design and create custom pieces that perfectly complement your property.
Below is the client’s email expressing her happiness with the end result. Please feel free to contact us today to discuss your project.
Hello Mike,
I hope you are well and enjoying the weather, the summer arrived at last!
I promised to send the photos of the columns. Here they are!
I cannot express how happy I am with them! They are a piece of art, beautiful, so well crafted.
Thank you so much!
It was a pleasure to make business with you.
You can use those photos for your portfolio if you wish.
Kind regards,
Ewelina
Bespoke Wooden Porch Column Gallery
(Please click images to enlarge)
Please Get in Touch
You can call us on 01424 752 000,
or fill in our contact form.
